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In-line Fuseholder
Here's a shot of the inline fuses I usually use with older ballasts. They are mainly to provide an extra layer of protection from the ballast blowing. This particular one protects a 1960s CGE F20T12 HPF ballast that was originally used in a school display case. I used these inline fuses after reading about them on one of Rick's posts on LG where he recommended fusing old preheat ballasts. 

Anyways generally you should fuse ballasts around 0.1-0.2A over what the label says. The fuses are standard 1/4" fuses and holders and should be available from Radio Shack.  
Keywords: Gear

In-line Fuseholder

Here's a shot of the inline fuses I usually use with older ballasts. They are mainly to provide an extra layer of protection from the ballast blowing. This particular one protects a 1960s CGE F20T12 HPF ballast that was originally used in a school display case. I used these inline fuses after reading about them on one of Rick's posts on LG where he recommended fusing old preheat ballasts.

Anyways generally you should fuse ballasts around 0.1-0.2A over what the label says. The fuses are standard 1/4" fuses and holders and should be available from Radio Shack.

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Filename:COL_DSCN7730.JPG
Album name:joe_347V / Lighting Components
Keywords:Gear
Filesize:121 KiB
Date added:Dec 02, 2012
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URL:http://www.galleryoflights.org/mb/gallery/displayimage.php?pid=13987
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Comment 1 to 16 of 16
Page: 1

streetlight98   [Dec 02, 2012 at 12:12 AM]
Hmm. so it's wired in just like a switch? Could the fuse be remote mounted or would it affect how fast it trips? I say this because my 1-lamp preheat light is a PITA to open up and to close. Are these fuses those glass tubes with metal ends and a thin wire going through the glass to both metal ends? Do you have a link to Rick's post? If not that's fine since i'm just curious and I'm thinking it might answer some of my questions for me. I've never fused a light lol. How expensive are these?
GEsoftwhite100watts   [Dec 02, 2012 at 01:04 AM]
Those glass tubes you described are indeed fuses Mike, I don't know if they have to be a certain voltage or if it's just current/amperage. I've seen fuseholders similar to this before...
joe_347V   [Dec 02, 2012 at 01:37 AM]
@Mike, here's the post. He also mentioned the same thing on Yahoo groups too.

The fuses are glass tubes usually rated for 250V at varying amperages so you should pick the correct rated for each ballast. The fuse can be remote mounted but I've found it easier just to mount the fuse inside the fixture channel.
Oh and for a two-lamp F40 ballast, a 1A fuse should be good.
GEsoftwhite100watts   [Dec 02, 2012 at 02:10 AM]
So for let's say a .8A or even .73A HPF rapid start florescent ballast a 1A fuse should in theory blow should a fault develop? I'm surprised ballast manufacturers never thought to include that feature (or did they in the form of the automatic-reset thermal protection?)
Joe, I really like your ideas! You, Mike, Dave Silverliner, and Aaron would have to be my best "friends" on here! You guys are great! Very Happy
A_lights   [Dec 02, 2012 at 02:50 AM]
Same here you guys are the best!
I only have 1 in-line fuse installed cause it came with the fixture which is currently not in use...it used to have a 277V ballast so don't know if the fuse would even protect at all, i just dont see the hassle reasoning behind re wiring all my fixtures when most have either an air gap or the ballast isn't directly touching any wood through the fixture housing, that's why ballasts have covers and fixtures to contain the action if in a rare case running proper lamps.does ocurr
GEsoftwhite100watts   [Dec 02, 2012 at 03:08 AM]
I think I might do this for my BonusLine ballast if I can find one of these things though...
joe_347V   [Dec 02, 2012 at 03:11 AM]
Radioshack should sell them, I only use the fuse holders on ballasts that I find run hot or on ballasts older than 25 years.
GEsoftwhite100watts   [Dec 02, 2012 at 03:17 AM]
Like PCB-containing ones...
seansy59   [Dec 02, 2012 at 03:47 PM]
@ streetlight98- If the fuse blows for any reason, whether its inside the fixture or outside, you'll have to take the cover off anyway. That means their would be a problem with the ballast or the wiring.
GEsoftwhite100watts   [Dec 02, 2012 at 06:10 PM]
Yeah, I agree. If it was a pain mounting it in the fixture you could mount it in a nearby junction box I suppose...
streetlight98   [Dec 02, 2012 at 06:20 PM]
It's not that. It's that i don't want to have to disassemble the fixture initially install the fuse. The rapid start light is no problem. how many amps is a typical 1-lamp high power/ballast factor preheat F40 ballast?
GEsoftwhite100watts   [Dec 02, 2012 at 06:32 PM]
I went and looked in Mike's gallery at the ballast in his preheat shoplight and it's .5 amp...
joe_347V   [Dec 02, 2012 at 06:58 PM]
I would fuse that at around .60 to .75A, and if it has any worn cloth wires cover them with heat shrink tube.
GEsoftwhite100watts   [Dec 02, 2012 at 08:40 PM]
As for the cloth wires, I guess electrical tape would work too...
joe_347V   [Dec 02, 2012 at 10:07 PM]
Electrical tape isn't as good as heat shrink though since the tape dosen't stick that well to frayed wires, heat shrink slips over the wires and shrinks tight over them so it won't have this problem.
GEsoftwhite100watts   [Dec 02, 2012 at 10:18 PM]
Interesting...

Comment 1 to 16 of 16
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