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Part of a plastic injection machine - My part!
Here is a part of a project we're finishing in my automation module at school! This is the panel I've assembled. It basically consists of different power supplies, security devices and power control devices. The automaton, which is the brain of the machine, is located in another panel which has been assembled by the partner I work with.

The upper left device is a motor drive, controlling a 3-phase motor located in another panel which already had the components installed, but not the wiring. I did this part as well.

Next to the drive is a pair of contactors that serve as disconnecting security devices to the 3-phase motor. The two smaller relays are also used for security purposes.

The red thing is called a security relay. It is in fact a group of relays combined with various electronic circuits. It mainly controls the pair of contactors mentioned earlier, and a solid state relay that switches a group of three power resistors. If there's any problem (fault, short-circuit, emergency STOP button pressed, power panel opened), this relay turns everything off and may need a reset, depending how bad is the trouble.

The middle row is a series of various control relays.

Finally, the lower row is a large row of terminals, that suck all the way XD.

The whole machine needed over two months of work. We completed the wiring part last week, and we had very few troubles, considering the complexity of the project! Only small issues, like missing wires or loose terminal connections.

Feel free to tell me what you think guys! More pics and even some videos to come!
Keywords: Miscellaneous

Part of a plastic injection machine - My part!

Here is a part of a project we're finishing in my automation module at school! This is the panel I've assembled. It basically consists of different power supplies, security devices and power control devices. The automaton, which is the brain of the machine, is located in another panel which has been assembled by the partner I work with.

The upper left device is a motor drive, controlling a 3-phase motor located in another panel which already had the components installed, but not the wiring. I did this part as well.

Next to the drive is a pair of contactors that serve as disconnecting security devices to the 3-phase motor. The two smaller relays are also used for security purposes.

The red thing is called a security relay. It is in fact a group of relays combined with various electronic circuits. It mainly controls the pair of contactors mentioned earlier, and a solid state relay that switches a group of three power resistors. If there's any problem (fault, short-circuit, emergency STOP button pressed, power panel opened), this relay turns everything off and may need a reset, depending how bad is the trouble.

The middle row is a series of various control relays.

Finally, the lower row is a large row of terminals, that suck all the way XD.

The whole machine needed over two months of work. We completed the wiring part last week, and we had very few troubles, considering the complexity of the project! Only small issues, like missing wires or loose terminal connections.

Feel free to tell me what you think guys! More pics and even some videos to come!

HPIM0592.JPG HPIM0595.JPG HPIM0665.JPG 20121114_191259.jpg 100_0226.jpg
File information
Filename:HPIM0665.JPG
Album name:Vince / My school in pictures!
Keywords:Miscellaneous
Filesize:845 KiB
Date added:Apr 03, 2012
Dimensions:2592 x 1944 pixels
Displayed:90 times
Color Space:sRGB
Contrast:0
DateTime Original:2012:04:03 15:53:47
Exposure Bias:0 EV
Exposure Mode:0
Exposure Program:Program
Exposure Time:1/8 sec
FNumber:f/3.6
Flash:No Flash
Focal length:7.5 mm
ISO:282
Light Source:Unknown: 0
Make:Hewlett-packard
Max Aperture:f/3
Model:HP DVC V5061u
URL:http://www.galleryoflights.org/mb/gallery/displayimage.php?pid=11310
Favorites:Add to Favorites

Comment 1 to 6 of 6
Page: 1

rjluna2   [Apr 04, 2012 at 01:12 AM]
Sounds complicated to me Razz
joe_347V   [Apr 04, 2012 at 02:32 AM]
Fascinating, ME WANT!!!
SeanB~1   [Apr 04, 2012 at 05:09 AM]
Have you read the inverter manual yet? They are fun to program, especially the limits and just how far you can take a motor speed wise. I have one programmed to run a motor at 35Hz, with added forced air cooling for the motor, as the gearbox it drives would not go low enough. I did some testing when installing, it would run up to 150Hz before it stopped turning, but did not deliver much torque at that speed. Bottom end it ran at 15Hz, but was very noisy. Not bad for a 40 year old TEFC motor not designed for inverter use.
gailgrove   [Apr 04, 2012 at 09:25 PM]
Cool! I have wanted to do some PLC stuff, I'm sure I will eventually though!
TiCoune66   [Apr 04, 2012 at 10:49 PM]
The drives we have are from Télémécanique, a French manufacturer owned by the Schneider group. They can run a motor from 0Hz to 200Hz!
SeanB~1   [Apr 05, 2012 at 04:54 AM]
If you read the manual you will find they have a limit of 200Hz, but will go up to 440Hz easily. Motor will not like it though.

Comment 1 to 6 of 6
Page: 1